Forum Posts

• November 26, 2021 7:41 PM PST

  in the topic Here are five suggestions for CNC machining. in the forum News and Announcements

  When it comes to CNC machining, software regulates how the machinery moves while it creates the product being worked on by hand. For example, if you order an automotive gadget from Geomiq.com, written codes are put into the system, and the machine is programmed to do the desired function. As a result, your automotive item will be ready without the need for human interaction due to the fact that the program operates autonomously.

  A study of the fundamentals of tool setting in numerically controlled machining was conducted

   

  A general overview of the CNC machining process
  The CNC machining technique begins with the creation of a 2D or 3D CAD design by you or your CAD designer. With the help of CAD/CAM software, you may create the dimensions and geometry of the item that will be made for you. The thickness, size, and features are among the other things that may be designed with this software.

  After that, the design is processed through a CAM program to extract the geometry of the component. As a result, the software will generate programming codes that will be utilized to control the CNC machine that will be used to build your custom-designed object.

  The other phase involves programming the CNC machine and setting it up after it has been fed with programming codes. Fixing the material from which your part will be made, as well as other machine components, is an important aspect of the process.

  Once the operators have confirmed that the machine has been properly configured, they can begin running the application. It is important to note that the program directs the machine in which direction to move and at what speed to create the item that has been designed.

   

  CNC Support Software Comes in a Variety of Forms
  CNC machining is a method of achieving precision, accuracy, and optimization through the use of software. The first program is a CAD program, which is used to design 2D vectors and 3D major parts in both two and three dimensions. The specification and properties are two additional items that you can develop with this software.

  The other piece of software utilized in CNC machining is the CAM, which derives program codes from the CAD that are required for manipulating the creation of a part during the manufacturing process. The program is in charge of assisting the CNC machine in its ability to operate without the assistance of a human operator.

  Computer-aided engineering software (CAE) is also used by engineers to assist them in the areas of design, simulation, diagnostics, and analysis. It assists engineers in the identification and repair of problems. They are combined into a single software that oversees the complete process of developing and producing a component.

   

  Choosing the Proprietary Material
  The selection of the material from which a part will be cut is dictated by the part's specifications and intended use. For example, you cannot use plastic bolts in a vehicle engine because they are too brittle: Metal is required. Any material can be machined, however metals, polymers, composites, and wood are the most common materials used in CNC machining operations. It is essential that these materials have the capacity to endure chemicals and extreme temperatures, as well as tensile and shear strength.

  The material also influences the way the program will be coded, including the speed, depth of cut, and degree of cutting feeding. The CNC machine first prints the pattern on the material in a crude fashion, then makes deeper cuts to achieve the precision and rigorous requirements specified in the codes that are fed into it.

   

  Deliberation on the size
  CNC machining is used in a variety of industries, including the automotive, electronics, and aerospace industries. There are several basic parts that are utilized throughout all three industries. Each business, however, has a distinct size and weight distribution, which differs from one another.

  To put it another way, when it comes to CNC machining, size considerations are critical. How? It has an impact on the machine's configuration, the placement of specialist equipment, and the availability of a competent and dedicated operator, among other things. The production of some parts may be more difficult than the production of others. CNC machining, on the other hand, gets the job done.

  CNC machining is a method that is used to manufacture various parts for a variety of sectors, including surgical equipment and automobile parts. There are three primary approaches to achieving the appearance of each of these components.

   

  CNC milling is a type of milling that uses a computer to cut the material.
  Multiple-point cutting devices revolve in the same direction on the workpiece throughout this process, eliminating undesirable material from the piece. Threads, shallows, and flat surfaces can all be achieved with this procedure.

   

  CNC turning (Computer Numerical Control)
  As it removes undesired material from the workpiece, the single point cutting device moves in a linear manner along the workpiece. After moving around the circumference of the workpiece, the tools are used to accomplish the desired internal and internal features of the part. Threads, tapers, and slots are all completed during this process.

   

  Drilling with a computer numerical control (CNC)
  Drill bits are used on the workpiece to generate cylindrical holes in the material being worked. In order to obtain the desired cylinder, a drill bit must move perpendicularly or at an angle to the workpiece.

  For the purpose of achieving the specification produced by the CAM program, other operations like as honing, sawing, and broaching are also used.

   

  What to Take Away
  Some aspects of the concept were impossible or impractical to accomplish. However, since the emergence of computer-aided manufacturing (CAM), these goods may now be created with more accuracy and precision. Nonetheless, because this process is dependent on the codes produced by an expert, you must assess and select the organization that provides the best services available. Verify the company's success rate and determine whether or not the company is competent of managing your unique component.

• November 26, 2021 7:16 PM PST

  in the topic 7 methods for cleaning and restoring the whiteness of a bathtub in the forum News and Announcements

  A bathtub clean-up has had to be one of the most difficult tasks you've ever encountered on your to-do list. Crouching down and trying to squeeze oneself into the bathtub is uncomfortable. A lot of elbow grease is required as well.
  For your convenience, we've put together a step-by-step instructions on how to clean and restore the whiteness of a bathtub with the least amount of effort and time spent in it. Read on to find out how to produce our own cleaning solution and bring your bathtub back to its former glory!

  Read more: The proper procedure to follow when opening a bathtub

   

  1. Ensure that the room is well ventilated first and foremost
  A strong odor is produced by bleach fumes. Anyone who has cleaned with bleach previously has most likely experienced tear-filled eyes during the process. If you're using bleach to clean a particularly grimy tub, you'll be working in close proximity to the bleach as you scrub it clean and disinfect it.
  As an alternative to breathing up bleach fumes, make sure your restroom has sufficient air circulation going on.
  Opening a window, if you have one, is a must.
  Make sure the bathroom fan is on and the bathroom door is open if you don't have a window in your bathroom.
  Make sure you get some fresh air if you're feeling dizzy or nauseous after breathing in bleach fumes.

   

  2. Prepare your tub for a thorough cleaning with bleach.
  Remove all shampoo bottles, any loofahs, shower caddies, and soap dishes from the bathroom and put them somewhere secure. Remove any anti-slip mats that you may have on your floors.
  Only the stains, mold, and mildew that you intend to remove with bleach should be allowed to remain in your tub.

   

  3. Pour two litres of water into the tub.
  Wash out the tub thoroughly, making sure to remove any loose hairs or dirt that may have gotten into the tub.
  Then, fill the tub halfway with two liters of water to complete the procedure.
  Keep in mind that if you don't have an empty gallon container on hand, you may simply keep the bathroom faucet running for anywhere between 1 and 2 minutes. The average faucet pumps out 2.2 gallons of water each minute, according to the National Plumbing Association.
  After you've filled the tub halfway with water, it's time to.

   

  4. Add the bleach to the water.
  There should be a 1:1 concentration of bleach in the water. One cup of bleach for every gallon of water is the recommended amount. Adding two cups of bleach will enough in this situation.
  The ratio of bleach to water can be increased to 1:2, if your tub is extremely dirty and needs a thorough cleaning.
  It should be noted, however, that this will result in more intense beach odors.

   

  5. Clean the tub walls with a fine spray gun.
  Fill an empty water bottle halfway with bleach and water, then seal the bottle tightly. Afterwards, spray the tub walls with this combination.
  At least 15 minutes should pass between soaking the tub and walls.

   

  6. wash the walls and tub with mild soap and warm water.
  If you haven't already, put on your gloves and protective eyewear again and use a sponge to scrub down the tub walls and the tub itself after 15 minutes. With a handle, this customized bathtub sponge is particularly useful for getting a firm grip on the tub.
  For stubborn stains that refuse to come off despite vigorous scrubbing for five minutes, we've had success using Mr. Clean Magic Erasers, which are designed to remove resistant stains.

   

  7. Wash the filth away with soap and water
  Allow the bleach and unclean water to drain down the drain by opening the drain. Afterwards, turn on your shower and rinse out the tub completely. Alternately, if the drain is not accessible, fill a large cup halfway with water and use it to thoroughly rinse the walls and tub.

  Close your bathroom door and leave the fan running as well as the window and door open to allow the bleach odors to escape.

  This post was edited by Lora Young at November 26, 2021 7:16 PM PST
• November 25, 2021 7:20 PM PST

  in the topic IPQCCO solution optimizes quality control in the forum News and Announcements

  There are numerous possible uses of the IPQCCO solution in production and logistics. This also applies to the area of quality controls. The IPQCCO solution optimizes quality control and thus increases employee productivity.

   

  In order to show further potential in the future, we present the most common use cases for our customers in the "Use Cases" series.

  In many companies, quality control measures must be carried out on a regular basis. They are often time-consuming for employees and require detailed documentation. In addition, this makes the path to "lean production" more difficult.

  One way of increasing employee satisfaction, productivity and the reliability of documentation is the use of industrial smartwatches.

  In the following you will find out how this has already been implemented in practice for numerous customers.

   

  Initial situation

  In a production hall, many large machines are divided into machine groups. Specific employees are assigned to each group. It must be ensured that a quality check is carried out every 30 minutes. The employees who work in the respective group are responsible for this.

  As a result, it is necessary to divide which employee is responsible for which test within the responsibility group. In addition to the great coordination effort, the loss of time also plays a major role.

  In addition, it can be the case at any time that the responsible employee is performing another important task at the time of the actual test, so that he has to hand the test over to a colleague. The actual task with the higher priority still has to be interrupted in order to delegate the quality check to a colleague.

  Another point that bothers employees in their workflow is the lack of memory. You must always keep quality assurance in mind and check the clock regularly. In the case of large shop floors, the distance to be covered should not be ignored.

  The employees have to walk to the PCs at the terminals, the MES (Manufacturing Execution System) or QMS (Quality Management System) in order to start the quality inspection.

  In order to save time and money and to relieve the employees, many companies are looking for a smart solution for quality checks.