One of the first and most critical stages in capsule supplement manufacturing is formulation development. This involves selecting the right combination of active ingredients and excipients to achieve the desired health benefits while maintaining capsule integrity and bioavailability. Manufacturers work closely with nutritionists, pharmacists, and formulation scientists to create unique blends tailored to the client's goals—whether it be for general wellness, immune support, joint health, cognitive enhancement, or sports nutrition. During this stage, stability, solubility, and dosage accuracy are key considerations. Depending on the formula, manufacturers choose between gelatin or vegetarian capsules, available in various sizes and colors to meet branding and consumer preference.

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